Journal · Boat Systems

Seven Years of Refit: Every Upgrade to Gran Blau Since 2019

An overview of everything that's changed aboard since Sue and John took ownership in 2019 — the full list, in one place, before each item gets its own deep-dive post.

Gran Blau's story doesn't start in 2019. She had a full refit back in 2002, at the Belliure yard in Calpe where she was built — the last major yard work done on her before she came under new ownership. But the seven years since have been a steady, deliberate programme to take a well-built Mediterranean cruising ketch and turn her into a genuine blue-water expedition boat: not one big rebuild, but a running list of upgrades, each done because a passage plan demanded it.

This post is the index. Below is every major system that's been touched since 2019, in brief. Each one is getting its own full write-up over the coming months — what was replaced, why, what it cost, and how it's actually performed at sea — starting with the rigging and working through the list.

The Full List

Nine Systems, One Refit Programme

1. Rigging & Sails

New standing and running rigging in 2021, followed by a new suite of sails in 2024 — the two changes that matter most for how she actually sails and stands up to sustained ocean wind.

2. Deck & Winches

A new mast and new cockpit winches, reducing the physical load of sail handling on long offshore watches.

3. Power

Lithium batteries and solar panels, replacing older lead-acid power with something that copes with instruments, autopilot and refrigeration running continuously offshore, without needing the engine on to keep up.

4. Watermaker

A new watermaker fitted in 2025, turning multi-week ocean passages and long Caribbean seasons from a fresh-water-rationing exercise into a non-issue.

5. Plumbing

All seven seacocks replaced with GRP TruDesign fittings in 2026, plus new hose clamps throughout — unglamorous, but the single most common source of a serious problem at sea, and now fully replaced rather than patched. A new 60-litre Vetus blackwater tank was also fitted over winter 2025, serving both heads.

6. Galley

An induction hob run entirely from a 3kW inverter, with no gas carried on board at all — removing an entire category of onboard fire and explosion risk.

7. Electronics

A full Raymarine upgrade: instruments, chartplotter, radar, AIS and VHF radio, giving proper situational awareness for busy shipping lanes and squally night watches alike. See the full gear review.

8. Autopilot

A secondary autopilot, planned before the 2028 Atlantic crossing, to back up the primary system — because an autopilot failure mid-ocean turns a relaxed passage into a very tiring one, fast.

9. Anchoring & Ground Tackle

Two Vulcan anchors, a Mantus Chain Hook snubber and a spare Delta kedge — proper ground tackle, tested for real in a 50-knot blow in Port Pollença. See the full gear review.

Beyond the Headline Systems

Everything Else, Since 2019

Alongside the nine systems above, the wider refit has covered a long list of less glamorous but equally essential work — the kind of thing that doesn't get its own gear review, but matters just as much to a boat genuinely fit for offshore use.

Osmosis Treatment (2019)

A full osmosis treatment carried out at Tecni Yacht, Port Balis — dealt with early, before any of the rest of the refit began.

The Volvo Penta main engine aboard Gran Blau

Engine Overhaul

A full engine overhaul carried out by Catmar, an authorised Volvo Penta dealer — the kind of job only trusted to a manufacturer-approved specialist.

Mast Step

A new mast step, replacing a structural point that takes the full compression load of the rig.

Propeller Shaft & Stuffing Box

A new propeller shaft and stuffing box — a classic source of slow leaks on an older boat, now fully replaced.

Exhaust System

A new exhaust elbow and anti-siphon exhaust, along with all new pipework for both the engine and the generator.

Awlgrip Paint

A full Awlgrip paint job, giving Gran Blau a durable, high-quality topsides finish.

The washing machine and dryer fitted aboard Gran Blau

Washing Machine & Dryer

A new washing machine and dryer aboard — a genuine quality-of-life upgrade for longer passages and extended seasons with guests.

Coming Up

What's Next in the Journal

Each system above will get its own dedicated post: the reasoning behind the choice, what installation actually involved, and an honest account of how it's performed underway. First up — the rigging and sails.

Gear Review

Rig, Deck & Winches

Why we replaced the standing rigging before the winches, and what changed underway.

Read the Review
Gear Review

Power: TITAN Lithium & Solar

Living off-grid for weeks at a time without touching the engine.

Read the Review
Gear Review

The Watermaker

What changed once fresh water stopped being a rationed resource.

Read the Review
Gear Review

Seacocks & Hoses

Seven new GRP TruDesign seacocks, fitted 2026.

Read the Review
Gear Review

Induction Galley

Cooking underway with no gas aboard, on a 3kW inverter.

Read the Review
Gear Review

Navigation & Instruments

Instruments, autopilot control, radar and AIS — how it all works together.

Read the Review
Gear Review

Steering & Compass Refurbishment

A full binnacle overhaul: new compass, galvanised wheel holder, and the steering chain inspected and greased.

Read the Review
Coming Soon

Secondary Autopilot

Why one autopilot was never going to be enough for ocean passages.

Gear Review

Anchoring & Ground Tackle

Two bow anchors, a proper snubber, and a kedge held in reserve.

Read the Review
Gear Review

Liferaft & Hydrostatic Release

A Duarry liferaft and Hammar hydrostatic release, mounted at the stern.

Read the Review

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